Transmission manufacturers use WENUO WOUCOOL 600Mg to achieve a 12% extension in tool life and comprehensive cost optimization

A leading domestic automotive parts manufacturer that provides precision machining and manufacturing of core transmission components such as engines, transmissions, braking systems, and chassis parts for multiple mainstream car manufacturers and new energy vehicle companies. Its production line has strict requirements for the lubricity, cleanliness, and long-term stability of the processing medium. After using WOUCOOL 600Mg magnesium alloy metalworking fluid, the manufacturer was able to establish itself in the fierce market competition with strict quality control and stable delivery capabilities.

Challenge

The manufacturer's gearbox production line requires precision machining of aluminum alloy/black metal (drilling, tapping, reaming, etc.) simultaneously, which is limited by the originally selected semi synthetic cutting fluid. During continuous production, problems such as rapid tool wear and heavy groove fluid management burden are exposed, resulting in insufficient machining stability and fluctuations in workpiece surface quality, directly affecting the output efficiency of the production line and increasing production costs.

Solution

To address the challenges faced by this production line, the Wenou technical team provided a solution and reached an agreement with the manufacturer's technical department to jointly select the Wenou magnesium alloy metalworking fluid WOUCOOL 600Mg, which was tested on key machine tools.

The core of this solution lies in its high lubrication, which directly addresses the challenge of tool wear. The magnesium alloy metalworking fluid WOUCOOL 600Mg uses Wenou's unique composite lubrication additive technology to provide balanced and continuous lubrication protection for various cutting and grinding processes of non-ferrous metals such as aluminum and its alloys, reducing tool wear from the source; Excellent system stability significantly extends the life of the tank fluid. Magnesium alloy metalworking fluid WOUCOOL 600Mg has good antimicrobial stability and resistance to impurities, reducing the frequency of tank maintenance and prolonging the life of the tank fluid; Compatible with rust prevention and cleanliness, ensuring a clean surface of the workpiece after processing, good rust prevention and cleanliness, reducing surface quality fluctuations of the workpiece, reducing workload for subsequent processing steps, and comprehensively reducing costs.

WOUCOOL 600Mg magnesium alloy metalworking fluid is a unique combination of advanced polar lubricants and refined solvent oils. The formula uses Wenou's unique composite lubricant additive technology, which has good antimicrobial stability, high lubricity, cleanliness, cooling, and rust prevention properties. This product is suitable for various cutting and grinding processes of non-ferrous metals such as aluminum and its alloys, and is applicable to industries related to metal processing such as semiconductors, optics, aviation, automobiles, new energy, and tool manufacturing.

achievement

The manufacturer uses WOUCOOL 600Mg, a magnesium alloy metalworking fluid, and after three months of stable production verification and data tracking, the improvement effect is significant: the tool life is significantly extended by 12%, and the tool change interval is effectively extended in key processes such as milling and drilling, directly reducing tool consumption costs; The oil tank replacement cycle has been extended, the maintenance cost of tank fluid has sharply decreased, the consumption rate of coolant has slowed down, the replacement cycle has been extended, and the related maintenance hours and waste liquid treatment costs have decreased synchronously; Double improvement in production stability and quality, smooth processing, consistent surface finish of workpieces, and elimination of workshop environmental odors.

Value created for customers

• Improve efficiency and output: Extend tool life and reduce downtime, directly increasing the effective production capacity of the production line.

• Reduce overall costs: Save on tool consumption, coolant usage, and maintenance management costs.

• Ensure quality and cleanliness: Obtain better and more stable surface quality of workpieces, eliminate rust hazards

Practice green manufacturing: Long life formula reduces waste liquid emissions and helps customers achieve sustainable development goals.

Based on the successful application of this production line, the manufacturer plans to gradually promote WOUCOOL 600Mg, a magnesium alloy metalworking fluid, to other similar precision machining production lines.