Magnesium alloy component manufacturers have reduced tool replacement downtime and extended the service life of working fluids to over 1 year through WOUCOOL 600Mg

A magnesium alloy component manufacturer located in Suzhou is facing two main problems when using a competitor's coolant product: 1. Due to the large amount of magnesium salt/soap produced, it adheres to the tool holder and fixture, making it impossible to perform automatic tool change and requiring regular shutdowns for manual cleaning of the tool holder, machine platform, and fixture, which affects work efficiency; 2. The service life of working fluid is short, and it needs to be refilled after 6 months. The consumption of coolant is high, and the cost of waste liquid treatment is high. After consulting with Wenou company, they switched to Wenou magnesium alloy metalworking fluid WOUCOOL 600Mg, which avoids the large production of magnesium salts/magnesium soaps, reduces downtime, and improves work efficiency. In addition, the service life of the working fluid has been extended from 6 months to over 1 year, reducing the cost of coolant usage and waste liquid treatment, and significantly reducing the overall cost by more than 20%, thus establishing a strong partnership with Wenou.

Challenge

The magnesium alloy parts supplier faces two main problems when using competitor coolant: 1. Due to the large amount of magnesium salt/soap produced, it adheres to the fixture, making it impossible to perform automatic tool change. The precipitated magnesium salt/soap adheres tightly to the machine and fixture, and each cleaning requires a long downtime and a lot of manpower; 2. The service life of the working fluid is short, and it needs to be cleaned and the collection tank needs to be refilled after 6 months. The consumption of coolant is high, and the cost of waste liquid treatment is high.

Solution

To address these challenges, the manufacturer contacted the European company. We have conducted a comprehensive evaluation of the manufacturer's equipment, water quality, processing technology, and working fluid management, and recommend the use of magnesium alloy processing fluid WOUCOOL 600Mg.

WOUCOOL 600Mg is a semi synthetic magnesium alloy processing coolant with strong magnesium soap/salt dispersion ability. It adopts unique anti magnesium corrosion technology and has excellent lubrication and cooling performance, long service life, high cleanliness, good rust prevention performance, and low comprehensive use cost.

achievement

After using WOUCOOL 600Mg, the challenges faced by the manufacturer were effectively resolved. The phenomenon of magnesium salt/magnesium soap adhering to the handle, machine, and fixture has disappeared, reducing downtime.

The service life of the working fluid has been extended from 6 months to over 12 months, reducing the loss of coolant and the cost of waste liquid and sludge treatment.
The manufacturer is very satisfied with the performance of WOUCOOL 600Mg. Therefore, they look forward to maintaining a lasting partnership with Wenou.

Value provided to customers

·Reduced downtime and improved production efficiency

·Ensured the surface quality of the workpiece and reduced the overall cost by over 20%